FTTH Wire Production Line – Advanced Production System
Have you realized that modern glass-fiber cabling setups are capable of running at speeds of up to 190 m/min? Such remarkable performance stems from innovative fabrication techniques tailored to rapid manufacturing.
Such setups are constructed to process various cabling forms, such as service cables and tight buffered cables. The streamlined form factor, often under 26 meters, suits them well for contemporary plants.
Incorporation into automated manufacturing systems ensures uninterrupted operations. Via MES/ERP connectivity, these fiber secondary coating line assembly lines provide peerless exactness and performance. Thus, they are preferred for businesses seeking to lead in the fiber network field.
FTTH Cable Fabrication System Introduction
Efficient production systems play a vital role in meeting the growing need for steadfast connections. These systems are designed to create top-grade fiber optic cables that power modern networks. Utilizing sophisticated techniques, they guarantee accuracy and swiftness in every step of the manufacturing process.
Defining the FTTH Production Line
An FTTH production line is an integrated system for manufacturing fiber-to-the-home drop cables. These cables consist of uncoated strands reinforced with metal or fiber-reinforced polymer, combined with safeguard coverings. Consequently, it forms a long-lasting and high-performance option for fast digital connectivity.
The system is compatible with diverse substances, including PVC, LSZH, and PE resins. Such adaptability guarantees it accommodates varied market demands. Additionally, the 4-head fiber pay-off system provides accurate strain regulation, ensuring stability within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our equipment stands out for its exactness and productivity. Consider these highlights:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
These specifications promise uninterrupted processing and superior results. This makes it the perfect choice for companies seeking a competitive advantage in fiber networks.
Key Features of Our FTTH Cable Production Line
Contemporary production setups are transforming how fiber optic cables are produced. Our high-tech system integrates exactness, performance, and modern advancements to yield premium performance. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
Fundamental to our operation is a specialized 50mm extruder designed for precise material distribution. It secures uniform excellence in all cables manufactured. The free adjustment head allows for seamless customization, accommodating different substances like PVC, LSZH, and PE resins.
Equipped with OMRON heat management, the system ensures temperature exactness to ±1°C. This level of precision guarantees optimal performance and reduces waste, making it a cost-effective solution for manufacturers.
Powered Fiber Unwinding and Tension Regulation
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
This aspect is especially advantageous in fabricating premium fiber wires, since it preserves even tension along every step.
Self-Operating Rewinding and Material Acquisition Mechanism
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, ensuring versatility across different production demands. The automated line-receiving feature eliminates the need for manual rewinding, resulting in time efficiency and decreased labor outlay.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, ensuring that every fiber cable meets stringent industry standards, resulting in trustworthy and long-lasting outputs.
Advanced Technology Behind the Production Line
Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, ensuring top-quality results for every project. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Worldwide Industrial PC and PLC Integration System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. This technology ensures seamless operations and real-time monitoring. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With a power consumption of just 35KW/h during normal operation, this system is power-saving. This conserves energy costs without compromising on output quality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Outstanding Durability and Dependability Using Renowned Parts
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
Incorporating reinforced steel wires with cutting-edge Fiber coloring machine handling processes enhances rigidity and steadiness, ensuring that every optical cable meets industry standards for quality and performance.
Integration with MES and ERP Systems
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. Such integration secures openness and streamlined functionality during production.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, which makes it the optimal selection for contemporary production environments.
| Feature | Upside |
|---|---|
| FiberCAN PLC Control System | Precise adjustments and real-time monitoring |
| Low Energy Consumption of 35KW/h | Low-cost energy performance |
| 9-meter Reel Accumulator | Continuous production |
| OMRON-based Control Units | Reliable and exact performance |
| ERP Connectivity | Instantaneous monitoring |
Applications of FTTH Cable Production Line
Innovative manufacturing systems are transforming the way we create reliable fiber optic solutions. They are engineered to fulfill varied commercial requirements, offering flexibility and precision in every application. Below, we explore the key uses of this advanced equipment.
Producing FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Important elements consist of:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Portable die backing for rapid setup modifications
- Suitability for indoor and outdoor use
Producing Both Tight Buffered and Loose Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Tailored Options for Diverse Cable Configurations
Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Key Gains from Our FTTH Production Line
Adopting modern fabrication technologies yields numerous benefits to companies in the fiber optics industry. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Boosted Performance and Output
Our system ensures fiber ribbone line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, enabling companies to satisfy rising requirements while preserving excellence. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Polished and Dependable Cable Exteriors
Exact molding delivers a sleek and consistent exterior on all fiber products, thereby reducing attenuation to ≤0.02dB/km for peak performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Value Proposition |
|---|---|
| 7-9km/h Output | Superior output rate |
| Low Energy Requirement | Cost savings |
| Minimal Signal Loss | Superior performance |
| 1000mm Working Height | User-friendly setup |
Summary
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Set to upgrade your manufacturing capabilities? Reach out now to discover customized options that match your needs. Experience the future of fiber optic technology with our industry-leading systems.